DRY-AGING SAUSAGE, HAM AND CURED MEATS | DRY AGER USA LP (2024)

Fine smoked or dry-aged ham and cured meats taste particularly good when done in the colder months. However, in a dry-aging fridge like the DRYAGER™cabinet you can produce your own sausage, ham and cured meat products any time of the year. These homemade products are a great gift for family and friends and the satisfaction and confidence in quality of doing it yourself are bar none.

Do It Yourself

Curing meat at home is possible! Conveniently there are even DIY kits for salami and other charcuterie which include all of the essential ingredients, from spices to curing salts. For hobby enthusiasts, this is precisely the guidance that’s needed. The preparation process for ham is less involved and intricate than for charcuterie which makes it easy to execute from home with the right equipment and commitment.The key factor to preserving ham and charcuterie is curing salt. Curing salt allows for the desired color and texture change and prevents the growth of bacteria.

Curing
Curing salt consists of salt and nitrite. The nitrite removes moisture and combined with muscle pigment myoglobin, this causes the meat to turn more deeply red in color. Butchers call this process ‘reddening’.

Dry-Aging
Due to climate conditions that permit curing, dry-aging originally only occurred in the Mediterranean region. Today,

thanks to specialist dry-aging fridges like the DRYAGER™cabinet, it is now possible in any geographical region to make your own ham, bacon, sausage and cured meats.

Smoking
There are three primary types of smoking. Cold smoking (done at 59 to 77°F) is particularly suitable for ham, bacon and salami as it imparts flavor without cooking the product. This process can be performed in a simple smoke box or in a smoking oven, and it has the longest shelf life. With warm smoking (77 to 140°F), the food is partially cooked and is suitable for products like Viennese sausages. Hot smoking (140 to 180°F), cooks the meat through and is typically used for boiled ham, and for fish.

Hygiene
Hygiene is a priority in meat processing, otherwise

bacteria and mold can grow to dangerous levels. It is therefore vitally important to keep tools, cutting boards and gloves clean.

Dry Aging time for ham and salami

DRY-AGING SAUSAGE, HAM AND CURED MEATS | DRY AGER USA LP (1)

Hoping to make your own cured meats, charcuterie and dry-aged meats? Time to get to filling that DRYAGER™ refrigerator. Here is what you need to know.

Ham and salami require a lengthy dry-aging time to develop their full flavor. Depending on the type of salami, the curing process can take between 2 and 12 weeks and the product becomes spicier and drier the longer it hangs. The flavor of ham also improves with time, retaining its delicate consistency throughout the aging period. This should be at least ten days for fillet pork or a rolled fillet of ham, and up to 6 months for larger cuts from the haunch.

Salami Production:
1.Preparation
For salami, you should use fresh pork, beef or game meat, such as venison. Debone the meat, and then remove tendons and silver skin. Then grind it and put it in the freezer for two days.

2.Mixing
On the day of production, follow the instructions for preparing starter cultures. Grind your desired fat, then stir in the spices, garlic paste, starter cultures and the meat. If desired or needed for your particular variety of salami, add nitrite curing salt. Once the mixture begins to bond, beat it thoroughly. Form it into balls and throw them against a cutting board several times in order to drive out any air bubbles that could otherwise discolor the meat or even cause it to turn moldy.

3.Filling
Scrape and clean the casings, and position them on the extruder. Then fill with the mince mixture, keeping it as free of bubbles as possible. This takes practice and a fair amount of dexterity.

4.Dry-Aging
String up the finished sausages so that they do not touch one another, and leave them to sweat for a day (approx. 68-75°F and 80% humidity). Then let them hang for five days at about 62°F and 70% relative humidity, spraying them every day on all sides with brine. If necessary, to preserve them, cold-smoke them, then hang them up to dry in the dry-aging fridge.

Flavor Tip: Mix in roasted pine nuts, hazelnuts or truffles with the mince mixture.

Ham Production:
1.Preparation
For ham, the best cuts are from the haunch, neck, shoulder or back of the pig, as well as smaller cuts of beef or game. With haunches, the meat can mature on the bone.
Remove all silver skin and tendons from the meat.

2.Spicing
Grind the spices coarsely in a mortar or spice grinder and mix with curing salt. Then rub them into the meat and cure, refrigerated for 7-14 days.. Turn the meat regularly.

3.Dry-Aging
Thoroughly rinse the meat in lukewarm water, dry it, then leave it in the dry-aging fridge for 4-7 days on a hook at about 46°F at 70-80% humidity.

4.Smoking
You can then have a choice; you can either cold-smoke the ham in several smoking operations, then leave it to mature for at least ten additional days in the DRYAGER™ frige.
Or you can air-dry it directly after the dry-aging stage until it reaches the level of maturity you wish to achieve.

Flavor Tip: Refine the smoking flavor for ham with juniper or rosemary – or choose the smoking mixtures appropriate for your type of ham.

Complied in cooperation with Dipl. Fleischsommelier Ronny Paulusch

DRY-AGING SAUSAGE, HAM AND CURED MEATS | DRY AGER USA LP (2024)

FAQs

How long can you dry age ham? ›

This should be at least ten days for fillet pork or a rolled fillet of ham, and up to 6 months for larger cuts from the haunch.

How long can meat stay in DRYAGER? ›

45 days. If you appreciate the flavor associated with dry aged beef but don't want the taste to be too overpowering we recommend dry aging your beef for a maximum of 45 days.

What is the warranty on DRYAGER? ›

No-mold-warranty

DRYAGER™ does guarantee, when the meat product was handled correct, that even after a period of 50 weeks, there will not be any particle of dangerous mold on the meat.

How does dry aging not make meat go bad? ›

Using a dry-aging chamber, butchers and steakhouses can keep the beef free of harmful bacteria with cold, dry air circulation. Hanging the beef within the chamber, the entire surface of the meat is exposed to dry air that forms a protective crust. The lack of moisture makes it difficult for the beef to spoil.

Can you eat dry aged ham raw? ›

Prosciutto: Italian for ham, dry cured. The product name "Prosciutto" is acceptable on labeling to identify a dry-cured ham. An Italian-style dry cured raw ham; not smoked; often coated with pepper. Prosciutto can be eaten raw because the low water content prevents bacterial growth.

Does dry cured ham go bad? ›

A whole, uncut dry cured or country ham can be stored safely at room temperature for up to one year. After one year, the ham is safe but the quality may suffer. An uncooked, cut country ham can be refrigerated for two to three months or frozen for one month.

What is too high humidity for dry ager? ›

In order for the Dry Aged Meat to dry dry, the humidity in the ambient air must not be too high. Otherwise the water does not evaporate. In order to maintain the humidity in the refrigerator compartment, many manufacturers work with water tanks in the unit.

How long can I dry age in my fridge? ›

In modern dry-aging, butchers refrigerate large cuts of beef for 30 days, 60 days, or even longer. As moisture evaporates, the flavor of the meat becomes more concentrated. Enzymes in the meat start to break down connective tissue, resulting in a more tender texture.

Is dry aged meat safe? ›

For example, dry aged beef can be considered as safe as fresh beef if ageing is done for up to 35 days at a temperature of 3°C or lower.

Is dry aging rotting? ›

Dry-aged beef doesn't spoil because of environmental controls and consistent monitoring. During the dry-aging process, beef is placed in a specialized room or chamber where temperature and humidity are carefully regulated.

What is the best cut of beef for dry aging? ›

Most butchers typically age full or sub-primals for the best effect. Some of the commonly dry aged cuts include strip loin (New York Strip), boneless ribeye (ribeye) and top butt (sirloin). These are steak cuts that age well and improve significantly in flavor and texture with dry aging.

Does dry aging meat smell? ›

It's important to note that your nose may not also be the best thing to use. Dry aged steak sometimes have a similar odor naturally because the dry aging process releases lactic acid that is stinky in itself.

Is a 2 year old frozen ham still good? ›

Technically, freezing ham will keep it safe indefinitely, but it might not taste good after years of sitting in the freezer. To determine how long frozen ham lasts and maintains its quality, here's what foodsafety.gov says: Fresh, uncured, uncooked ham: 6 months. Fresh, uncured, cooked ham: 3 to 4 months.

How long can you dry age pork? ›

Dry Aged Pork Method:

Set the Steak Locker Smart App calendar between 10 – 14 days. Because there is very little marbling within the muscle, pork can't be dry aged for as long as beef. Also, its high water content makes the length of dry aging important to avoid spoilage or meat loss.

Can 7 day old ham be eaten? ›

Once you open a package of ham, or if it comes open — like if it was sliced at the deli counter— you can safely eat your leftovers for up to five days. In addition to these dates, it's always best to stick to the use-by date printed on the ham's package.

How do you prolong the shelf life of a ham? ›

Remember, to ensure hams freshness and safety, store it in an airtight container or wrap it tightly in plastic wrap or aluminum foil. If you won't be able to consume it within the recommended timeframe, consider freezing it for longer storage.

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